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Demonstration · Illustrative data · BI Consulting Services

Wayne Combustion Systems × BI Consulting Services Plant Operations & Quality Board · 3623 Independence Drive, Fort Wayne, Indiana

Prepared for Seth
September 2026

What an outside Power BI build of the Fort Wayne plant would look like: production output by burner family, OEE and downtime by cell, first-pass yield and scrap, on-time delivery, warranty returns and open backlog — one board, refreshed from the shop-floor and ERP feeds. Filters below recalculate every tile, chart and callout.

Burner family

Window

Plant scorecard

①

Weekly output vs plan Burners built per week · plan line · week-over-week

Built (gas families)Built (oil families)Plan

②

What this board answers Three questions from the discovery call

③

Independence Drive plant floor — live cell status Fabrication → sub-assembly → final assembly → fire-test stands → pack & ship

Running at rateConstrained (>12% lost time)Bottleneck (>20% lost time)Idle for this filter

④

Lost hours by cause Downtime Pareto across the selected cells

⑤

Output by burner family

⑥

Warranty returns by defect code Returns per 1,000 built · failure mode from RMA disposition

⑦

Open backlog & on-time delivery by market Units on order at end of window · weeks of cover at current rate

⑧

Ask the data AI layer over the same model — natural-language question, governed answer

›

Why did OTD slip for Food Service last month?Which fire-test stand loses the most hours?Show scrap by supplier lot

⑨

Demonstration · Illustrative data · BI Consulting Services

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The "ask the data" panel above is built to run on a GPU server inside your own network: an open-weight model over your own documents, with every answer citing the file it came from. No per-seat licence, works offline, and nothing leaves the building.

How it sits in your environment

One appliance-class server on your rack or in a secured closet. Your files are indexed where they already live; the model runs locally; answers come back with the source page attached.

What that means in practice

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Your data only, on your hardwareAn open model over your own documents and exports. No third-party AI processor, no data-transfer agreement to review.
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Every answer cites its sourceReplies point to the file and page they were drawn from, so people check the answer instead of trusting it blind.
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No per-seat licenceThe whole team can ask questions. Cost is the server and our build, not a monthly number that grows with headcount.
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Works offlineIf the internet connection goes down, the answers still come. Nothing depends on a vendor's uptime or pricing changes.